PROMETAL METAL INDUSTRIES FACTORY
the quality of its products , Prometal aims to ensure cost efficiency through various processes . Mark explains : “ The cost efficiency comes from using technologies or manufacturing processes , such as Lean , Value Analysis and Value Engineering ( VA / VE ) and Automation .” All staff at the company are trained in using Lean tools , in addition to the hiring of Lean managers , ensuring improved efficiency within the manufacturing process . We also undertake sufficient research and development to improve products through VA / VE , reanalysing materials and the functionality of products to reduce costs and increase quality . By utilising Should Cost , a professional procurement tool , Mark explains “ it is about going to the supplier and working out the price the components should cost based on the material weight , the material type , the surface finish and the quantity that we ’ re buying ”. This method enables the company to reduce current labour costs , direct material costs and improve product quality , incorporating a zero defects policy .
However , the company is also keen
“ The cost efficiency comes from using technologies or manufacturing processes , such as Lean , Value Analysis and Value Engineering ( VA / VE ) and Automation ”
– Mark Lutton , Chief Operating Officer , Prometal Industries
98 January 2017